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Projects

From geometry to tooling, project by project.

How we analyse parts, design molds and build tooling. Projects on our own geometry are marked as demonstration projects.

Hydrofoil front wing laid out in its mold, with a section through the wing root.
Demonstration project

Hydrofoil wing mold

  • Hydrofoil
  • Mold design
  • Carbon fiber

A two-part mold for a carbon hydrofoil wing, designed around a thin trailing edge and clean demolding.

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Stress contour plot of a laminated plate with a hole under tension.
Demonstration project

Carbon panel FEA & layup study

  • Structural
  • FEA & layup
  • Carbon fiber

Load cases, stress results and a ply schedule tuned for stiffness and weight.

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Trim and drill jig holding a curved composite part on datum pins.
Demonstration project

Trim & drill jig

  • Tooling
  • Manufacturing
  • Jig

A fixture that locates a cured part on datums so it's trimmed and drilled the same way every time.

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